When you ask lighting professionals about using programmable led light strips in industrial applications, you’re likely to hear many different responses, starting from “yes” to “it depends.” Answers to this question often vary due to the complexity of manufacturing facilities. They house various kinds spaces, from plant floors and storage areas to restrooms and corporate meeting rooms. Because different tasks occur in all these spaces, lighting goals and requirements also vary.
Recent advances in LED technology make sure they are a more viable choice for industrial facilities. What wasn’t possible 5 years ago could be achievable today – what you’ve learned about LED lighting in industrial environments may no longer be true. Here are a few samples of how LEDs have changed, and what that means for industrial facilities.
High-Bay Applications – Although LEDs were once not advised to be used in high-bay applications, there are now several LED lighting fixtures designed especially for high-bay installation. This means that they follow recommended technical specifications for light output, lumen density, luminaire efficacy, etc. The fixtures options also allow you to choose specific lighting patterns to boost safety, productivity, and energy efficiency.
Temperature Fluctuations – LED high-bay luminaires can now provide lighting levels recommended through the Illuminating Engineering Society of North America while withstanding high ambient temperatures in industrial environments. LEDs now perform at the very least equally along with in comparison to fluorescent and HID lamps in high temperatures, as long as they are designed to manage heat dissipation. LEDs also perform well in cold temperatures. Refrigerated plants or warehouses don’t impact LED performance, and don’t add to the thermal load. HID lighting, that is often found in these environments, can also handle the cold temperatures, but adds substantial thermal load. To keep up low temperatures, this thermal load needs to be removed – which costs money and is inefficient.
Narrow Spaces – The inherently compact design of LEDs enables them to be utilized in small, cramped, or tight spaces. Because of this they are able to match narrow spaces without sacrificing performance.
Brightness – LEDs initially offered a small light output range; this sometimes made them not bright enough for high-intensity industrial applications. That will no longer holds true today. Industrial facilities have a wide range of LEDs to pick from to enable them to select an appropriate lighting intensity level. Regardless of the now-possible bright lighting levels, well-designed LEDs may also minimize glare and manage light placement. The lamps emit light directionally, meaning that the sunshine is focused where you want it.
Color Temperature – LEDs have excellent color-temperature options for industrial environments. Described using the Kelvin scale, the great deal of white color-temperature options for led industrial lighting make sure they are suitable for industrial applications where quality control, detail, and inspection are very important. Color temperature is usually a personal preference as well, so industrial lighting may be chosen to complement what workers in a particular area may require or want.
Existing-Fixture Reuse – When the fixtures within your plant are newer or perhaps in good shape, and also the design and layout from the lighting system meets your requirements, then this completely new LED lighting system may not be necessary. Instead, LED retrofit kits are available for industrial environments; they could transform existing fixtures, letting you install LED lamps in to the equipment you have.
You should note, however, that, if an LED lamp is fully enclosed in an existing fixture (in a fluorescent fixture using a lens, as an example), less efficient heat dissipation may occur, which can negatively impact the performance of your LED. These lamps reach their full life span while they are operated in open fixtures with appropriate ventilation.
A Reminder About some great benefits of LEDs – LEDs can successfully replace metal halide, high-pressure sodium, HID, and outdated fluorescent lamps. Because LEDs don’t need ballasts, they can minimize fire hazards and the environmental impacts and disposal costs for industrial facilities. It’s important to remember that initial lighting fixture costs are fqzzjr area of the total lifecycle costs of a lighting system. Close to energy savings, reduced maintenance is one of the biggest benefits associated with installing LEDs – specifically in manufacturing and warehouse spaces and then there are high, hard-to-reach fixtures.
Maintenance and lamp replacement costs increase the total price of your own lighting system; longer-lasting, efficient LEDs reduce how many times lamps need to be changed, reducing the amount of time that staff or contractors spend replacing lamps. LEDs may also eliminate downtime due to equipment shutdowns when lights go out. LEDs don’t suddenly turn off; they degrade slowly with time, producing less light and shifting color characteristics through the years as they age. This gives ample warning about necessary change-outs.
LEDs are also naturally resistant against vibration and impact simply because they don’t use filaments or glass enclosures. As a result them a perfect lamp for rugged environments. If you considered that led home lighting fixtures weren’t ready for industrial facilities, think again. LED technology has improved, and is ready to help your plant reduce energy usage, lower operating costs, decrease maintenance expenses, and improve lighting quality.